A Carbide Forming Tool is a high-precision cutting tool engineered to machine complex profiles, contours, and custom shapes in a single pass. Made from premium tungsten carbide, these tools offer exceptional wear resistance, heat tolerance, and edge retention—making them ideal for high-speed, high-volume machining in demanding industries.
Key Features:
✅ Solid Carbide or Brazed Carbide Tip:
Constructed entirely from fine-grain tungsten carbide or with a brazed carbide tip on a steel shank for outstanding hardness and durability.
✅ Custom Profiles:
Available in standard or custom-designed shapes such as radii, chamfers, angles, grooves, V-forms, or complex contours based on customer specifications or engineering drawings.
✅ High Precision Geometry:
Ground to micron-level accuracy with optimized rake and clearance angles for smooth cutting, reduced friction, and precise surface finish.
✅ Excellent Edge Retention:
Carbide edges maintain sharpness longer than HSS tools, ensuring consistent performance and reduced tool changeover.
✅ Compatible with CNC & Manual Machines:
Designed for use in CNC lathes, milling machines, or conventional turning machines, with shank options to suit various holders.
✅ Optional Coatings:
Available with TiN, TiAlN, or nano-coatings to enhance tool life and performance in high-temperature or abrasive applications.
Applications:
- Profile turning and contour cutting in automotive, aerospace, and precision engineering
- High-speed production of custom parts and mold inserts
- Finishing operations for hardened and abrasive materials
- Grooving, chamfering, radius forming, and notching in mass production
Benefits:
🔹 Superior Tool Life:
Carbide’s hardness resists deformation and wear, even under extreme cutting conditions.
🔹 Improved Productivity:
Combines multiple cuts into one tool path, reducing cycle time and machine load.
🔹 High Accuracy:
Delivers precise profiles with minimal deviation, critical for tolerance-sensitive applications.
🔹 Reduced Downtime:
Long-lasting tools lower the frequency of tool replacement, increasing machine uptime.
Typical Specifications (Example):
Tolerance: ±0.01 mm or tighter on request
Material: Solid tungsten carbide or carbide-tipped tool steel
Profile Type: Custom or standard (radius, groove, chamfer, V-form, etc.)
Shank Size: 12×12 mm, 16×16 mm, 20×20 mm (or per requirement)
Finish: Ground and polished
Coating: TiN, TiAlN, nano-coating (optional)
