The HSS Form Tool is a precision-ground cutting tool designed to create complex shapes, contours, and profiles in a single pass. Manufactured from premium High-Speed Steel (HSS), these tools combine superior toughness with excellent edge retention, making them ideal for high-precision turning and profiling of a wide range of materials.
Key Features:
✅ Premium HSS Construction:
Produced from high-grade M2, M35, or equivalent HSS, offering outstanding hardness, wear resistance, and heat resistance up to 600–650 °C.
✅ Custom Profiles:
Available in a variety of custom or standard profiles, including radius, groove, chamfer, V-shape, or complex contours per customer specifications.
✅ Precision Ground Edges:
Meticulously ground cutting edges deliver smooth finishes and dimensional accuracy, reducing the need for secondary operations.
✅ Optimized Geometry:
Designed with appropriate rake and clearance angles to reduce cutting forces, improve chip evacuation, and extend tool life.
✅ Versatile Mounting:
Offered in various shank sizes and styles to fit tool holders in manual lathes, CNC turning centers, and special-purpose machines.
✅ Coating Options:
Available with optional surface treatments (e.g., TiN, TiAlN) for enhanced performance on difficult-to-machine materials.
Applications:
- External and internal profiling in turning operations
- High-precision grooving, chamfering, and contouring
- Production of custom shapes on shafts, pins, and fasteners
- Machining steel, stainless steel, cast iron, brass, and aluminum alloys
Benefits:
🔹 Exceptional Versatility:
Suitable for a wide variety of profiles and materials.
🔹 Long Tool Life:
HSS construction withstands thermal and mechanical loads during interrupted cuts and continuous profiling.
🔹 Consistent Accuracy:
Delivers repeatable dimensions and high-quality surface finishes.
🔹 Cost-Effective Production:
Reduces cycle times by combining multiple operations in a single pass.
Typical Specifications (Example):
Tolerance: ±0.02 mm profile accuracy
Material: M2 or M35 High-Speed Steel
Hardness: 63–65 HRC
Shank Size: 12×12 mm, 16×16 mm, 20×20 mm, or custom
Profile Type: Radius, groove, V-shape, or custom
Coating: TiN/TiAlN optional
