Carbide Gear Cutting Tools are precision-engineered cutting instruments designed specifically for high-performance gear manufacturing. Crafted from premium-grade tungsten carbide, these tools ensure exceptional cutting accuracy, extended tool life, and minimal wear, even under demanding machining conditions.
Key Features:
✅ High-Grade Tungsten Carbide Construction
Delivers superior hardness, heat resistance, and edge retention for consistent cutting in tough alloys and hardened steels.
✅ Precision Ground Profiles
Available in a wide variety of standard and custom gear tooth profiles, including involute, straight, and helical designs.
✅ Multiple Cutting Options
Includes hobs, shaper cutters, milling cutters, form relieved cutters, and broaches — all tailored to gear type and production volume.
✅ Enhanced Surface Coatings
Optional TiN, TiAlN, or DLC coatings improve lubricity, reduce heat buildup, and extend tool life in dry and wet machining environments.
✅ Tight Tolerance Control
Engineered for high dimensional accuracy and repeatability, reducing gear runout and ensuring optimal meshing performance.
Applications:
- Gear manufacturing for automotive, aerospace, defense, robotics, and heavy machinery
- Suitable for spur gears, helical gears, bevel gears, and internal gears
- Compatible with CNC, hobbing, shaping, and conventional machines
Benefits:
🔹 Increased Tool Life
Withstands extreme loads and abrasive environments better than HSS or conventional steel tools.
🔹 Superior Gear Finish
Produces gears with excellent surface finish, gear tooth accuracy, and minimum burr formation.
🔹 Reduced Downtime
Longer-lasting tools mean fewer tool changes, resulting in improved productivity and reduced operational costs.
🔹 Custom-Made Options
Available in standard DIN/ISO formats or custom-built for specialized gear geometries and machines.
Typical Product Range:
Profile-ground Carbide Inserts for Gear Generators
Carbide Gear Hobs (Module range: 0.5 – 20 mm)
Carbide Shaper Cutters
Carbide Form Milling Cutters
Carbide Broaches for Internal Gears
Special Multi-start Gear Cutting Tools
